General Meat Emulsifying & Chopping Equipment
High-Speed Non-Vacuum Bowl Cutter Machine — Professional Meat Chopping & Emulsifying Equipment
1. Product Overview
The non‑vacuum high‑speed bowl cutter uses an **open non‑vacuum chamber**. High‑speed special steel knives work with a variable‑speed bowl to chop and refine meat, vegetables, additives and ice water mechanically. It quickly breaks meat fibers, extracts salt‑soluble proteins, and forms a stable fat‑meat emulsion network, improving filling fineness and cohesion.
Compared with vacuum bowl cutters, this model has a simpler structure, lower purchase cost, easier cleaning and lower maintenance. It is ideal for **mass‑production general meat processing** where air bubbles are not critical, covering a wide range of products.
2. Working Principle
Knife‑bowl synchronized dual‑drive operation for fully mechanical high‑speed chopping:
1. **Loading**: Meat blocks, vegetables, ice water and additives fed into the stainless steel bowl manually or via automatic elevator.
2. **Variable‑speed feeding**: Bowl rotates at set speed, feeding material continuously to the knife zone.
3. **High‑speed chopping**: Hardened special steel knives rotate at high speed, repeatedly shearing, tearing and refining material.
4. **Mixing & emulsification**: Material rubs and blends during chopping into uniform meat slurry with stable emulsion.
5. **Discharge**: Finished filling discharged conveniently to next process.
3. Core Structure & Features
3.1 Variable Frequency Speed Control — Flexible for All Materials
Independent speed control for knives and bowl with wide adjustable range:
- **Low speed**: Pre‑chopping large semi‑frozen meat and hard ingredients.
- **High speed**: Fine chopping and emulsification.
Smooth start/stop, stable power, less vibration.
3.2 Precision‑Balanced Special Steel Knives
Six‑blade high‑hardness special steel set, heat‑treated and dynamically balanced:
- Sharp, durable, corrosion‑resistant.
- Low vibration at high speed.
- Clean fiber cutting, shorter cycle time, uniform fine paste without hard particles.
3.3 Open Design — Easy Cleaning & Maintenance
- No vacuum piping or complex sealed chambers.
- Open construction allows direct high‑pressure wash, no dead corners.
- Quick disassembly, simple daily care, low running cost.
3.4 Food‑Grade 304 Stainless Steel Construction
- All contact parts: 304 stainless steel and food‑safe materials.
- Corrosion‑resistant, acid‑resistant, rust‑proof.
- One‑piece smooth bowl, compliant with food hygiene standards.
3.5 Full Safety Protection
- Flip‑cover slow‑down protection.
- Overload protection.
- Emergency stop button.
Safe operation, extended machine life.
**ZB‑80** — Small general model: small plants, labs, trial batches.
**ZB‑125** — Standard production: small/medium meat plants.
**ZB‑200** — Medium‑large: prepared food mass production.
**ZB‑330 / ZB‑550** — High‑capacity: large‑scale lines.
Model | ZB-80 | ZB-125 | ZB-200 | ZB-330 | ZB-550 |
Volume（L） | 80 | 125 | 200 | 330 | 550 |
Cutter speed（r/min） | 850/1700/3500r/min | 410-4262r/min | 360-3943r/min | 300-3558r/min | 300-3600r/min |
Pot speed (r/min) | 10/16r/min | 7/12r/min | 3-12r/min | 3-9r/min | 3-9r/min |
Power（KW） | 12kw | 32kw | 64kw | 101kw | 172kw |
Voltage(V) | 380 | 380 | 380 | 380 | 380 |
Weight(Kg) | 1020 | 2500 | 4500 | 5000 | 6800 |
Size(mm) | 1800×1100×1200mm | 2110×1443×1265mm | 3255×2400×1302mm | 3810×2860×1480mm | 3890×2920×1522mm |
**Note**: Specifications and configurations are subject to change without notice due to continuous improvement. For the latest details, please contact our staff. Thank you for your interest.
5. Applications
5.1 Meat Products
- Plain meat slurry, pork/beef/chicken fillings.
- Sausages, frankfurters, meatballs, meatloaf, luncheon meat base.
- Braised meat additives, prepared meat raw materials.
5.2 Vegetarian & Soy Products
- Chilled tofu, fish tofu, tofu snacks.
- Chopped vegetables, ginger/garlic/scallion, marinade pastes.
5.3 Others
- Fish paste, shrimp paste, seafood trimmings.
- Pet food slurry and mixed fillings.
6. Advantages Summary
The non‑vacuum high‑speed bowl cutter is a **fundamental general‑purpose meat processing machine**. It combines variable‑speed drive, heavy‑duty knives and simple construction for high efficiency and safety. **Easy operation, low failure rate, easy cleaning, low maintenance**. Ideal for general meat, vegetarian and prepared food processing where density and bubble control are not critical.
Yuanchang Machinery ensures precision‑made core parts, factory load testing, stable long‑term operation. Can be used standalone or combined with grinders, mixers and stuffers into a compact line — perfect for cost‑effective mass production.
