Industrial Vacuum Meat Mixer — Professional Mixing & Stirring Equipment with Vacuum System
Yuanchang Food Machinery - Specialized in Customized Meat Processing Equipment
Product Overview
The industrial vacuum meat mixer is a high-end meat product processing equipment integrating mixing, stirring, tenderizing and vacuum pumping functions. Integrating advanced German industrial design concepts with mature Chinese meat machinery manufacturing technology, it is specially designed for the production process of various meat fillings (such as ham sausage, sausage, dumpling filling, meat ball, etc.) and pet food.
Operating in a vacuum environment, the equipment eliminates air and the physical obstruction of air bubbles to protein cross-linking, so that the salt-soluble protein extracted by auxiliary materials such as salt can maximize its bonding and emulsifying functions. Finally, it endows meat products with better taste and higher yield, enhances the density, elasticity and color of the filling, and lays a solid foundation for the high-quality shaping of subsequent products.
Customized Solutions for Different Working Conditions
According to the actual working conditions, different supporting integration schemes can be selected for the feeding and discharging of stuffing making, such as vertical lifting feeder, screw conveyor, pipeline conveyor line, powder quantitative feeding, etc. The integrated control can avoid the risk of excessive manual intervention and improve the automation level of the production line.
Core Features and Uniqueness
German Technical Gene: Integrated Design Concept
1. Flexible Tenderizing Technology
The unique fan-shaped or sampan-shaped stirrer gently combs and tenderizes the meat fiber while stirring, making the meat filling reach the delicate standard in taste and fiber structure.
2. Multi-zone Mixing Structure
Adopting parallel double-shaft structure, a variety of stirring shafts (distributed paddle, spiral paddle, Z-type paddle, etc. optional) are suitable for different materials and different viscosities. The most typical universal inclined plate paddle with spiral distribution propulsion angle makes the materials turn up and down and move circularly in the hopper, ensuring that even complex formulas containing vegetable particles or spices can be mixed evenly in a very short time without dead corners.
3. Fast Flavor Absorption & Yield Improvement
The vacuum negative pressure state makes the seasoning liquid penetrate into the meat fiber quickly and evenly. Compared with normal pressure stirring, the marinating time is shortened and the production efficiency is greatly improved. In the vacuum environment, the salt-soluble protein in the meat fiber is fully precipitated, which increases the adhesion, taste elasticity and color of the meat filling; it can reduce and inhibit the breeding of bacteria in the vacuum environment, remove the air bubbles in the filling, increase the compactness of the product and improve the taste.
4. Custom Refrigeration Type
The "upgraded version" based on the vacuum mixer adds precise temperature control function on the basis of vacuum environment (isolating air to prevent oxidation) and powerful mechanical stirring (extracting protein), mainly to solve the most troublesome "heating deterioration" problem in meat product processing. The low temperature environment can keep the fat in a hard granular state, not easy to melt and produce "oil leakage" phenomenon. In addition, the ideal processing environment of oxygen-free and high protein extraction efficiency makes the final meat products reach a higher standard in taste, color and safety.
• Compressor refrigeration: The hopper is cooled by uniform circulation of cold water through the cabin wall, suitable for long-term and continuous production with relatively low operating cost.
• Liquid nitrogen/carbon dioxide direct injection: Fast cooling speed, suitable for rapid quick cooling.
Double Speed & Double Power System
To meet the processing needs of different materials and different viscosities (such as pure lean meat, fat mixture or bone mud materials), the equipment is equipped with a double speed and double power system. Different speed combinations can be selected according to the process, which can not only ensure gentle stirring without damaging the meat tissue structure, but also realize rapid mixing, which is the unique feature of the equipment in process adaptability.
Stability and Reliability
Food Contact Material & Sealing
1. 304 Stainless Steel Material
The fuselage and internal frame structure are all made of 304 stainless steel. For different models, the silo and hatch cover with sufficient thickness and strength structure are adopted, which will not deform even under the dynamic and long-term maximum vacuum pressure, ensuring the dynamic clearance between the paddle and the box and the service life of the stirring shaft. 304 stainless steel material has strong corrosion resistance, meets the national food hygiene standards, can be directly washed with water, and is easy to clean and maintain.
2. Multi-layer Sealing Protection
Aiming at the bearing and seal parts where vacuum equipment is most prone to leakage, the machine adopts food-grade silicone seals and multi-layer shaft seal and shaft seal isolation structure. This not only prevents vacuum leakage, but also effectively prevents the risk of lubricating oil infiltrating into the materials, and at the same time prevents the filling from infiltrating into the shaft seal and damaging the bearing, ensuring the long-term stable operation of the equipment.
Diversified Control Options
1. Traditional Button Control
Simple, convenient and easy to operate, with high cost performance and low maintenance cost, suitable for small and medium-sized processing plants with simple process requirements.
2. PLC & Human-Machine Interface
Adopting programmable logic controller (PLC) and touch screen control, the formula parameters (such as total stirring time, intermittent time, vacuum degree, etc.) can be set and stored to realize automatic production and reduce human misoperation, suitable for large-scale and standardized production enterprises.
3. Vacuum System Protection
A material separator is set in the vacuum system. When the separator is full, the suction port will be automatically closed, which effectively prevents materials or water from being sucked into the vacuum pump, thus greatly extending the service life of the vacuum pump.
Stable Power Transmission
Adopting reducer chain transmission, adjustable tension bracket or direct connection transmission mode, the movement is stable and reliable, the noise is controlled at a low level, and the stable mechanical performance can be maintained even under long-term high-load operation.
Cost-Effective Advantages
High Comprehensive Production Efficiency
Large capacity design: providing a variety of specifications from small-scale single unit (150L) to large-scale production (3000L). It can be equipped with automatic lifting feeding and automatic discharging device, which greatly reduces labor costs and shortens production cycle.
Localized Manufacturing Cost
Compared with pure imported equipment, the localized vacuum mixer maintains the core technologies (such as double-shaft stirring, high sealing) with more competitive market price. The faster after-sales service response speed (sufficient supply of spare parts) makes the whole life cycle cost of the equipment extremely low.
Technical Parameters & Model Guide
Note: Specifications and configurations are subject to change without notice due to continuous improvement. For the latest details, please contact our staff. Thank you for your interest.
Conclusion & Service Commitment
This industrial vacuum meat mixer, with its German-style fine stirring concept (uniqueness), reliable sealing and intelligent control of domestic high-quality brand (stability), as well as extremely high production efficiency and highly competitive market price (cost performance), is an ideal choice for the upgrading, cost reduction and efficiency increase of the current meat product processing industry.
We are committed to providing door-to-door delivery, installation and commissioning, and lifelong maintenance services to ensure you have no worries in production and operation. Our professional technical team can also provide personalized customized solutions according to your actual production needs and process characteristics.
Industrial Vacuum Mixer Advantages:
1. Double action mixing arm features paddles that gently lift and mix product.
2. Easily removable mixing arm for better sanitation.
3. Improves moisture and protein retention.
4. Reduces bacteria count and contaminants.
5. Produces a quality product with minimal temperature rise.
6. Increased yields through even distribution and gentle blending of meat, fat, spices and other ingredients.
Maintain optimum temperature of the meat during mixing which is recommended for treatment of raw mince meat. Maintaining given temperature at a required level prevents development of microbes and also makes it possible to obtain of optimum protein bonding, stabilizing the natural color of the products, increasing the production output and finally a high production quality with keeping of the microbiological safety independently of temperature conditions. Cooling device is a separate individual unit.
