Vacuum Filler& Stuffer Series

Industrial Vacuum Sausage Filler Machine — Vane-Type Precision Meat Filling & Portioning Equipment

Precision Filling Machine for Meat Products

Hebei Yuanchang Food Machinery has specialized in meat processing equipment manufacturing for decades. Our management team originates from early meat machinery manufacturers and has been deeply involved in the development of China’s meat processing equipment industry. In the field of precision food processing, a stable and controllable filling process is key to ensuring product quality and optimizing production efficiency. Drawing on mature rotary vane vacuum filling technology and combined with servo control systems, we have achieved flexible adjustment of filling parameters and stable operation. In the late 1990s, our predecessor successfully applied single-chip microcomputers with servo systems to vane-type vacuum fillers, continuously optimizing processes to meet modern meat processing standards.

1. Product Overview

The vacuum filler (vane type)is an automated machine integrating volumetric filling, vacuum degassing and servo linking. Combining a servo-driven system with precision manufacturing, it is suitable for ham sausages, Taiwan-style grilled sausages, red sausages, fermented sausages and various minced/chopped meat products. Through vacuum filling, it preserves the original fiber structure, removes residual air, increases density and improves storage conditions. It also provides stable length and weight data for subsequent linking and clipping processes, ensuring consistent batch quality.

2. Core Features & Advantages

2.1 Vane Pump Structure – High Pressure & Stable Output

Unlike conventional piston or screw fillers, the vane pump uses sliding vanes in rotor slots to form variable chambers for smooth volumetric feeding. Outlet pressure up to 40 bar, suitable for high-viscosity fillings with large meat chunks. Precise gram-level control stabilizes portion weight, supports standardized production, reduces material loss and improves profitability.

2.2 Dual Servo Independent Drive

Models with linking mechanism are equipped with dual servo motors:

• Filling servo: controls vane pump speed and rotation for consistent discharge.

• Linking servo: independently adjusts linking speed and twist count for precise synchronization.

Supports stepless adjustment of filling speed, twist count and portion weight. Responsive and accurate, maximum linking speed up to 800 pieces/min for mass continuous production.

2.3 Intelligent Control & IoT Compatibility

• HMI System: Touchscreen + PLC with multi-recipe storage. Customize filling length, twist count, speed; multi-language (CN/EN/RU).

• IoT Option: Real-time data monitoring, fault prediction, production statistics for digital management and remote maintenance.

3. Stability & Reliability

3.1 Vacuum Protection & Food-Grade Materials

• Anti-suction protection: Intelligent vacuum valve control + isolation chamber prevents material from entering vacuum pump, extending service life.

• Full 304 stainless steel: Corrosion-resistant, easy to clean, meets HACCP standards.

3.2 Precision Engineering & Durability

• High-precision components: Pump body, impeller, vanes, cams in food-grade martensitic stainless steel; high interchangeability.

• Heat treatment: Hardened and polished wearing parts maintain ±1–2g accuracy under heavy load, prolonging machine life.

3.3 Easy Maintenance & Cleaning

• Tilting hopper: No dead corners, fast washdown, low labor cost.

• Modular design: Easy disassembly for linking head and wear parts; standard components ensure quick spare parts supply.

4. Production Value & Versatility

4.1 High Capacity for Mass Production

Max direct filling up to 6,500 kg/h. Portion speed 300–800 pcs/min. Reduces cycle time, energy and labor cost per unit.

4.2 Precise Dosing Reduces Waste

Accuracy ±1g (minced meat) / ±2g (chopped meat) (varies by material/model). Minimizes weight deviation, avoids waste and non-compliance.

4.3 Vacuum Process Improves Quality

Reduces fat oxidation and protein hydrolysis, inhibits bacteria, extends shelf life. Removes air bubbles for smooth cross-section and firm texture, enhancing appearance and marketability.

4.4 Modular Expansion for Diverse Applications

Standard with 200L hopper elevator. Optional: automatic linking, length portioning, hanging, clipping, extrusion systems. Build full automatic filling lines for different plant layouts.

5. Technical Specifications

表格

6. Summary

This vane-type vacuum filler features mature high-pressure vane pump technology, precision wear-resistant components and dual-servo intelligent control. It offers stable operation, high accuracy and wide adaptability. With large capacity, easy maintenance and strong expandability, it supports automated and intelligent meat processing. Yuanchang provides installation, training and long-term technical support to ensure stable production.

Note: Specifications and configurations are subject to change without notice due to continuous improvement. For the latest details, please contact our staff. Thank you for your interest.